Powder Coating System vs. Other Methods
To begin the custom finish coating system, a powder coating is applied as a dry, free-flowing powder via advanced, state-of-the-art coating powder machines. The decorative coating is electrostatically applied and cured under heat to flow and form a "skin".
The powder coat system is utilized to coat aluminum extrusions, as well as automobile and bicycle parts. Newer technologies and coating powder machines allow additional materials, including MDF and metal decoration, to be powder coated through other means. Decoral's unique system is especially effective on wheels, engine accessories, or custom billet aluminum parts (provided they are durable and able to withstand constant wear).
Our system creates a hard finish that is tougher than other methods.
Powder Coatings vs. Liquid Coating
The main difference between a conventional liquid paint and a powder coating system is that the powder coating does not require a solvent to keep the binder and filler parts in a liquid suspension form.
About powder coatings:
Powder Coating Cost & Other Factors vs. Lamination
As a laminate alternative, decorative powder coating offers a plethora of designs and uses, while offering lower costs, higher efficiency and quality end products. With our exclusive coating powder machines, your imagination is your only limit. In comparison, standard lamination is extremely limited in its use and end product finish. Here are some more advantages of powder coatings compared to lamination:
Powder Coat System vs. Hydrographic Water Dipping
Hydrographic Water Transfer Printing is a surface decoration technology that uses a specialized film printed with designs to decorate various components and materials through the medium of water.
A primary difference compared to hydrographic water dipping is that the hydrographic method is 5 to 10 times more expensive than your average powder coating cost. Hydrographic film is about $1.50-$2 psf, whereas Decoral film is about $.15-.90 psf. This is a major cost difference.
Powder coating is the youngest of the surface finishing techniques in common use today, used first in the 1960’s. It has evolved into the most advanced, practical and cost effective method of effectively decorating surfaces. For example, for faux wood grain, an automatic powder coating machine is utilized and offers the ability to embed the wood finish powder coating design on any material.
Check out Decoral Systems' turnkey plants for turnkey solutions to all your custom powder coating needs.